bone meal processing plant

1. Industry Trends & Equipment Selection Criteria

With global meat and bone meal market reaching $5.8 billion (2025 FMI report), optimal equipment choice impacts:

  • Protein preservation rate (product grade)

  • Fat extraction efficiency (additional profit)

  • Energy consumption per ton (production cost)

  • Emission compliance (operational license)

2. 5 Core Technologies for Quality Production

  1. Advanced Crushing System

  • Twin-shaft shear design

  • Capacity: 5-8T/h (bone material)

  • Particle uniformity ≥90%

  1. Low-Temperature Cooking

  • Multi-stage temp control (65℃/85℃/105℃)

  • Protein denaturation <8%

  • 30% steam reduction

  1. Three-Phase Centrifugation

  • Fat recovery ≥95%

  • Moisture in solids <42%

  • Continuous operation ≥72h

  1. Emission Control System

  • Combined chemical+bio treatment

  • Meets EU IPPC standards

  • 60% heat recovery rate

  1. Smart Control System

  • PLC auto-adjustment

  • Real-time fault detection

  • Energy consumption monitoring

3. 3 Critical Verification Steps

  1. On-site Testing

  • Process varied raw materials

  • Verify protein content (≥50%)

  • Record energy use (≤85kWh/T)

  1. Cost Analysis

  • Compare "total cost per ton"

  • Include: energy+consumables+labor+yield loss

  • Case: $85,000/year savings after upgrade

  1. After-sales Service

  • Spare parts availability

  • 24/7 technical support

  • Process optimization guidance

4. Client Case Study

After equipment upgrade:

  • Daily capacity increased from 30T to 45T

  • Monthly fat revenue up by $22,000

  • Protein consistency improved by 20%